Dan MacDonald - Clermont, IN, USA

I’m Dan MacDonald, and I own a 1959 2-door Plymouth Savoy post sedan.

It started with an idea

In November 2017, I was working graveyard shift for a Japanese auto company. Late one evening, I had the idea of modifying a 57-59 Dodge/Plymouth post sedan’s roof line. My logic was; all of the hardtop ’57-’59 Dodge/Plymouth Forward Look cars I had seen for sale at that point, were much too rotted for me to feel comfortable with committing to restore one. I thought if I ever ran across the right super solid ’57-’59 Dodge/Plymouth Forward Look 2-door post sedan, it might be a nice alternative and a unique challenge to modify the roof to look more proportionally correct; i.e.: similar to a hard top.

November 2018

It was a year later when I saw an ad pop up on Facebook Marketplace for a 1959, 2-door sedan Plymouth Savoy with a damaged roof.

It was a Flathead, 3spd on the column, no radio, manual everything, insignificant model in an ugly turquoise color. The car was overpriced and was not what I was looking for at that time, as I still had my heart set on a 1957/58 Dodge 2-door hard top. Weeks went by and a neighbor came over and mentioned that, on a motorcycle ride, he had come across the car about an hour west of the greater Indianapolis area. I responded that there was no way the car was solid enough to justify the asking price. My neighbor wouldn’t say much other than, “I really think you should go look at it.” So, finally a few weeks later on Thanksgiving weekend, I relented, called the owner and drove out to look at it.

Discovering the car

Upon arriving, I was shocked at how solid the car was. It was originally a Los Angeles built car that at some point had a cosmetic restoration. The floor pans and trunk pan did not have any rust. It did, at some point, unfortunately have a tree limb go through the front windshield. This appears to have happened many years prior. It destroyed the dash, broke the steering column, damaged the roof, cowl, and buckled the firewall in numerous places. The damage, although subtle looking, was significant. It explained why such a solid, complete car had never been repaired. Finding the parts and the amount of work required to fix it was above the novice car enthusiast’s skill set. Despite all of the car’s damage, it also was a perfect fit for my prior idea: to correct what I considered to be an engineering flaw in the roofline. Despite how impressed I was with the condition of the body and the fact the roof damage didn’t scare me; I would wait another two months before purchasing the car because of my determination to have a 57/58 Dodge 2-door hardtop. Little did I know at that time, how happy I would grow to be with this car. So much so, that I have no regrets that it wasn’t what I originally wanted.

Purchasing the car

On January 6, 2018, I had grown so tired of thinking about the car, that I walked into my bank and handed the title to my wife’s car over and borrowed $3K against it. I have never borrowed money to buy a project car before…ever. I drove to that small town west of Indy and purchased the ’59 Plymouth Savoy. It would sit for a little over a year, as I had to finish a mechanical restoration on another antique vehicle I had already owned at that time.

Getting started

After collecting parts for a year which included a replacement roof, I finally got started on the car in May of 2019. The first thing I did was use an engine cherry picker and an auto body Damage Dozer to begin to straighten the firewall and cowl. It was quite fun to repair.

A very moving experience

I began taking a lot of measurements to make cardboard templates to see what I thought the roof should look like.

In the end, I moved the stock rear window frame (still retains stock glass) forward 6.5 inches. The roof at the center pillar is 1.5 lower than stock. The front windshield remained stock.

On to the roof

I also removed the old, damaged roof skin. The roof at the center pillar is 1.5 lower than stock. The front windshield remained stock. It also was extremely important to me that this roof modification was done in such a manner that there would be nominal patches, if any. I felt the lines of the car were there; I just had to find them…

…Which I did, by making the correct cuts and removing the right areas of metal from the understructure beneath the roof. There is no overlapping metal on the modifications. Everything was butt welded and tig welded back in. The only outside panels that I had to fabricate and add, were to the rear cat walk area and two small areas on the rear sides of the roof. All areas were metal finished. The roof was also shortened 6.5 in. and was butt welded at the rear corner flange where the window stainless meets the roof. The door and window posts were also corrected to follow the new roof line.

The finished vision

I intend to keep the car stock looking on the outside in its original “new for spring” turquoise color that I am learning to live with. I most likely will even run poverty caps on it. I also have a running 1969 Plymouth 383hp with an A833 four spd and suregrip 8 3/4 for it. So, despite being a little plain jane looking when done, it will have some rumble and go.

I am currently making a custom dash for new gauges. It will retain the white interior it had when I purchased it. It’s not perfect… but will do for now.


The old quarter window glass sitting in its original location illustrates the dramatic change in roof height


Striking before and after pictures…


…a remarkable difference

Why?

Why didn’t you just swap a hardtop roof on it? Or, why, etc., etc.? Although the overall response to what I did has been positive, I still get that question. I wish I had a better answer than:

  1. I had the idea.
  2. A solid car came along that was uniquely damaged in such a manner I could not feel bad taking a risk on it.
  3. I had the time and patience and the limited financial resources to drive me to make this car something I wanted.

I never wanted people to notice what I did to the car; believe it or not. It’s the way the 2dr post sedans should have been designed when they were new, in my humble opinion. The four door and two door post sedans share the same roof skin and with the Plymouth having a shorter wheel base then its longer wheelbase brother Dodge it got even more exaggerated on the Plymouth. I want the roof modification to be a subtle thing that only the trained eye notices or hopefully doesn’t. I just want people to see it and think, ‘Man, for a lowly post sedan, that looks good! I just can’t figure out what’s different about it though.”

Wow - five years have flown by since we last left Dan’s project on the Forum, in his journey with the '59 Savoy. But he’s been very active in that time in telling his story on Facebook, from which the following posts have been shamelessly lifted. And what an amazing journey it has been! Here we can tell the tale without interruption, in one continuous flow. Without further ado, and in his own words, Dan MacDonald’s amazing story of craftmanship.


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2021-02-21 Beginning stages of the custom dash for the 59. Probably hard to tell much of a difference yet. Will start the gauge cluster insert next. Already a lot of time in what I have done and a long way to go.

My antique cars have always had two sets of gauges, the unreliable originals and the aftermarket ones under the dash. I plan on not having that on this car. :wink:
This particular dash came out of a 57 Chrysler.

2021-03-07 Finally picked up a set of 67/68 plymouth poverty caps this weekend. Rims would be body color if I run these. If anybody is holding two 15x5.5 factory steelies locally give me a shout. I need them for the front.

2021-03-14 Score!

2021-03-27 After an epic amount of stubbornness to find a decent used front windshield, I finally bought a brand new one for the 59. It’s difficult for me to have pretty new things sometimes.

2021-04-18

2021-04-24 Dash progress today…hopefully.

2021-04-25 Not bad progress this weekend. Dash is waiting final welding but all fab work is done. Making the gauge insert will be next. It will bolt in and attach to the flanged area of dash. For not having a real plan when I started this, it is coming together well.

2021-05-02

2021-05-04 Mock up of the gauge cluster while in the car tonight. Trying to get a better visual for setting the angle of the gauge risers.

2021-06-20 It had a Ford 9in rear in it. I had two sure grip rears for an 8 3/4 and an 8 3/4 housing that fit the 59 so thats what its getting.

2021-07-05 Finally finished up most of the fabrication on the custom dash. The two gauges are just for mock up in pictures, I still need to buy a full working set but this will be the style that it is going to have. Work on it has been off and on since February. I hate to say it, but I figure I have over a 100 hours in building this dash. All that aside, I am very happy with the way it turned out.




























2021-08-14

2021-08-29 Sunday School.

2021-09-05